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Use of Sheet Metal Fabrication in the emerging Food Industry

Sheet metal fabrication is a versatile and convenient process to manufacture products for our day-to-day use. Sheet metal is integral in the automotive, aerospace, and food industry.

It’s estimated that around 30% of sheet metal products produced every year are solely for the food industry. 

Here we have gathered information about how Qbh sheet metal fabrication is used in the ever-growing food industry. 

What is sheet metal fabrication?- An Overview 

Sheet metal fabrication is a process that involves stretching, cutting, bending, blanking, and welding raw metal sheets to produce various high-quality products. 

Due to its high level of formability and weldability, sheet metal is used in almost all the industries in the world. It’s flexible enough to bend in any shape possible. 

It’s popular in the automotive, aerospace, IT industry, and most of all in the food and beverages industry worldwide. 

Sheet metal fabrication is preferred because of its versatility, cost-effectiveness, and serviceability. It’s durable, corrosion-resistant, and can meet high levels of industrial-grade tolerances. 

Sheet Metal Fabrication

Sheet Metal Fabrication in Food Industry 

Sheet metal fabrication in the food and beverage industry is crucial for industry growth. The flexibility of sheet metal makes it possible to produce complex geometries. 

With a high level of expertise at Qbh manufacturing plants, strict tolerances can be met, making it suitable for industry-grade manufacturing. 

Sheet metal is also highly customizable. It’s useful in the food industry, where there is a need for specialized kitchenware, culinary tools, and food production appliances. 

Customizing sheet metal products is much easier and cost-effective compared to other processes such as injection molding and “tool and die” making. 

Here we have listed some of the important areas in the food industry where Qbh sheet metal fabrication is being used to produce premium quality appliances. 

1.Food trucks and carts 

Food trucks and carts are getting popular every day as they bring affordable and tasty food to the roadside. The cooking appliances fitted in the small area of the food truck are almost entirely made of sheet metal. 

It’s lightweight and customizable to make the most use of a small space. These stainless steel portable kitchen counters are fitted with gas cylinders and stoves. 

Sheet metal is resistant to heat and fire, so you don’t have to worry about a disaster in cramped spaces. It’s much safer.

Most of all, sheet metal fabrication is cost-effective and suited for small-scale businesses like food trucks and carts. 

2.Commercial Kitchen Setup 

We see commercial kitchens in restaurants, baristos, and hotels. These are highly practical kitchens with the equipment to prepare food efficiently and in bulk. 

Such commercial kitchen setups have sheet metal cabinets, ovens, stoves, counters, and culinary tools. There isn’t much need for style as the main objective is practicality and clever use of space. 

Hygiene is also a major factor in commercial kitchens. High-quality sheet metal makes it easier to clean oil splashes, food stains, and molds which can lead to the accumulation of harmful bacteria if left unchecked. Kitchen appliances made of sheet metal are easy to clean. 

Sheet metal kitchen appliances can easily be customized to the client’s specific needs, making sheet metal fabrication the number one choice for a commercial cooking setup. 

Sheet Metal Fabrication

3.Food Storage Tanks

Food tanks are used to store liquid food and beverages. Typically used in industries, they come in many shapes and sizes, and their body is fabricated from sheet metal. Food tanks can be used on-site and transported to various locations on a truck. 

You can modify it to various dimensions and styles. Made from food-grade material, they are perfectly safe for storing food. A high-quality tank has a proper drainage system and can withstand high pressures and temperatures. 

4.HVAC Systems

Sheet metal fabrication is perfect for producing ventilation ducts in Heating Ventilation Air conditioning (HVAC) systems. The food industry can’t function without a proper HVAC system. Since hygiene is of utmost priority in the food industry, the air quality should be higher. 

Sheet metal ventilation ducts prevent mold and bacteria growth from happening. And they are much easier to clean as well.

Above all, sheet metal ducts are extremely flexible and can be customized to the specific needs of industries and businesses. 

5.Food Conveyor belts

Food conveyor belts are extremely important because they directly contact food. So naturally, they are made with high-quality food-grade stainless steel sheets. We have discussed food-grade materials in the last section. 

Conveyors have made transporting goods from one place to another convenient and risk-free. Since conveyor belts are not one size fits all, they require a high level of customization. Sheet metal fabrication can produce customized products for every project. 

Best Food Grade Stainless Steel

Most popular food-grade stainless steels are 304 SS, 316 SS, and 430 SS. These stainless steel variants offer many advantages, such as;

1) Non-porous Surface

Non-porous and crack-resistant steel means food and humidity can’t get stuck in tight spaces, and this can cause the production of bacteria and mold. So smooth surfaces are easier to clean and perfect for food. 

2) Lack of taste, color, and smell

Food should not be contaminated by the smell and taste of the material used to make and transport it. That’s why it is necessary to use food-grade steel free from the influence of taste and color. And also which is corrosion and rust-resistant 

3) Chipping and Scratching resistant

Small chips and scratches may get mixed with edible food material and can be dangerous. That is why sheet metal fabrication uses high-quality stainless steel which is chipping resistant. 

Food Quality Standards

Food and Drugs Administration (FDA) doesn’t approve the equipment used in the food industry. But there is a set of design criteria established by “3-A Sanitary Standards”, which are used in the manufacturing of standardized food equipment. 

Sheet Metal Fabrication

Conclusion 

Now you may understand the importance of sheet metal fabrication in the food and beverage industry. Above mentioned examples are just a few of sheet metal applications. 

Sheet metal fabrication requires a high level of expertise to produce it. Here at Qbh technology, we have an expert workforce that can fabricate and customize premium quality sheet metal products according to your needs. On-time delivery, professional guidance, and competitive prices are guaranteed. 

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What is CNC machining? An Overview of the CNC Machining

CNC machining is known as computerized numerical control machining. Its purpose is to shape, cut, and create different parts and prototypes.

CNC machining is a computerized or automated machines phenomenon. Because this machine is controlling by computer.

Although CNC machining is most important in the manufacturing process. Basically, computer software is controlling this programming. CNC machine is also a shaping machine. Because it also performs three-dimensional, four-dimensional cutting tasks for giving specific shapes to products.

CNC machining gives a hundred percent accuracy when it works best. This accuracy insurance consistent product quality. While using CNC machining technology, production speed is increasing. Because it works automatically.CNC machining works by computer control. But it gives more production and ensures safety while performing its tasks.

In CNC machining computer software and written code control the programming. In the whole manufacturing process while performing its difficult tasks.

CNC machining can be defined as the subtractive manufacturing method of technology. In which cutting tools are present for shaping.In this process of CNC machining removal of waste material from a block of material.

The whole process of CNC machining is notably reliable and profitable. This whole process of manufacturing and cutting is controlling by the computer. CNC machining has its unique parts to work accurately. This machining is present  in many shapes and ranges.Although it works on the basis of the automatic machining phenomenon.

Every CNC machine has its own specific parts to work accurately.Such as spindle,  and controller.

CNC machines are playing a basic role in shapers, lathe, mills, welding purposes.

This machine plays a wide role in industries.

Its most significant use is, in metal and plastic production. All industries which are using CNC machines. The metal removing industry, fabricating metals industry, automotive industry, electrical discharge machining industry, wood industry, and plastic industry.

CNC Machining

Benefits of CNC machining

  • Increase production speed
  • Safety
  • More cost-effective
  • Automatic performance
  • Eliminates unnecessary waste of production
  • Controlled by computer software.
  • Reduce errors from the manufacturing process.
  • Remove unnecessary waste while the manufacturing process.
  • More capabilities and accuracy in working.
  • Save labor cost
  • Save money and time of labors
  • Capable to produce complex designs with accuracy in minimum possible time.
  • Does not need highly skilled operators to operate it.
  • Easily changeable for improvements and reduce the delay time.

Overview of CNC machining process

Although, CNC machining is computer-controlling machining technology. It is computer_aided design (CAD) and computer-aided manufacturing (CAM) using machines.

In CNC machining different materials are specific in different machines of multiple functions. Moreover, different materials are using in CNC machines for specific functions. Material is dependent on the application of CNC machines. Commonly, these materials are aluminum, steel, brass, wood, plastic, foam, copper, titanium, and fiberglass.

The code which is using in the CNC machine is responsible to control the functionality of the machine. The code controls everything from the moment to the cutting head, speed, RPMs, and the part movement of the spindle.

CNC machine has specific parts. These are the main parts of the CNC machine.

Input devices

In CNC machines devices play a significant role to control the programming of machines. These input devices Keep monitoring the magnetic tape reader, and computer  RS 232_C communication.

The machine control unit (MCU)

It is a basic part of the CNC machine because it controls the complete action of the CNC machine. MCU perform various functions such as;

  • Reads codes of instructions, that are given to the machine.
  • Process of decodeof the given codes.
  • MCUreceives signals that are feedback for the position and speed of the drive axis.
  • MCU plays a basic role in controlling complete functionality such as coolant or tool change of spindle on/of.

Machine tool

In a CNC machine, there is a slide table and spindle to control the position and speed,

while working the machine. The slide table is controlling the x-axis and y-axis. The spinner is controlling the z-axis direction while working on the CNC machine.

cnc machining

Driving system

This system of a CNC machine has specific parts to work accurately. Such as Amplifier circuit, drive motors, and Ball leads screw.

Amplifier circuits receive signals from MCU and control the signals to work accurately of drive motors. Through which screw keep the right position of the machine table.

Feedback system

The feedback system of the CNC machine is consists of transducers. Which act as sensors in the machine working. This system is maybe a measuring system. In which position and speed transducers are present. Which monitors the speed and position of cutting tools in the working of the machine. These transducers send signals to the MCU. Both signals of Reference signals and feedback signals are handling differently. To generate the control signals for correcting the speed errors and position in the CNC machining process.

Display unit

Tere is a display unit in CNC machines. Which is a monitor. This monitor plays a specific role to display the programs of working and other useful data of the CNC machine.

The most important process, a CNC machine starts is “designing the part.”

Which is controlling through CAD software. The model gives the necessary dimensions and properties of the final part. This final part is the target of the CNC machine.

Although, CNC machine relies on programmings. Additionally, behind these programmings, there are specific languages for machining. A language is G_code. G_code is responsible for the varying behavior of CNC machines. This G_code controls feed rate speed and coordination of CNC machines. The most interesting thing is G_ code and other languages are installed into computer software only once. After that, there is no need for human operators while the CNC machines working.

The designers produce a model for final products to attach with CAD or computer-aided design software. In this process, basic technical specifications such as geometry and dimensions for producing the final product while the working of CNC machine.

Before the working of the CNC machine, the operator completes machine setup necessities. Such as affixing the workpiece into the machine. He also checks and monitors all basic components of the Machine. The setting of machinery spindles, and other work holding devices by attaching the required tooling.

NC- code is a special simple computer language. CNC machines can easily understand this language and execute it. These codes of NC code, G_code, and ISO code of computer language can control feed speeds, feed rate, coolant, and spindle in the high_tech machinery of CNC machines.

Along with these codes language, CNC machines can read blueprints and sketch manufacturing files for their final product production.

CNC Machining

CNC machines can produce specific products, that are specific in functionality.

Some important productions are ;

Sheet metal cutting

This product of CNC machine can cut every type of metal, according to requirement. This product Can cut cabinet and server Rack. Sheet metal also has the capability of laser cutting and welding servers. This product of CNC machining works accurately. With high-speed efficiency and high reliability in the process of metal sheet cutting purposes. It insure the quality of work for a lifetime accuracy with professional design software.

This product of CNC machine is available in every size. Commonly it is of aluminum. The product can cut every type of metal sheet with 100% accuracy of functionality.

CNC machining products of CNC milling, CNC turning, CNC bending, CNC Gentry machining

CNC milling products are available in high quality and provide perfect service. It is a process to remove material from the surface of the workpiece.

This product of CNC machine works efficiently. The tools of the CNC  machine are controlling the desk work of CNC milling products. It also works to protect workpieces by removing material from the surface of the product. This product is available in almost every size. Which are maybe copper, steel, stainless steel, titanium, nickel, aluminum, aluminum alloy, and magnesium alloy. These products are useful for plane parts and surface parts.

CNC turning piece is also a product of  CNC machines. It is a process in which the rotatory motion of a workpiece occurs. Then a curve or linear motion of the tool changes the shape and size of the blank. The machine turns it into a part that matches the requirement of that drawing of the product.

Turning products are significant for machining rotatory surfaces.

CNC turning is useful for metal brackets, motorcycle parts, machinery parts, aircraft components, and robot parts.

CNC bending products are also useful for bending purposes. These products are available in different sizes. Bending products works accurately with high efficiency and life long quality.

CNC Machining

Metal enclosure boxes

It is a product of CNC machining. Metal enclosure boxes are useful for electronics protection. These boxes are available in a variety of durable materials. Commonly these boxes are present in aluminum and steel materials.

Metal enclosure boxes are helpful for both indoor and outdoor environments. These boxes give production to your electronic pieces of equipment. This product of CNC machine is available in a variety of sizes, styles, and ranges.

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